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Metharc's patented methane reformation process radically shifts the generation of low-carbon hydrogen from surface (factories) to downhole, inside a tool placed deep within natural gas or geothermal wellbores.

Clean Hydrogen with Zero Carbon to Surface

Our novel technology allows for the exploitation (not production) of methane resources to generate low-carbon hydrogen, with free, at-source carbon capture. The process is incorporated within a wellbore tool placed deep in a natural gas or geothermal well, allowing for a more accessible and controllable process with fast and accurate tool heating, using a tool design that is both modular and highly customizable.

The methane conversion to hydrogen occurs within the wellbore completion tool, not inside the reservoir nor by reservoir management techniques.

Compared to traditional surface-based hydrogen production, the Metharc process is significantly more cost, energy and fuel efficient.

  • Reduced infrastructure requirements: Metharc adapts and re-utilizes existing infrastructure, reducing cost and speeding up deployment. Gas wells and geothermal wells can be converted to hydrogen producers by performing a simple workover to change the well completion.
  • Supercritical wellbore conditions: Elevated temperatures and pressures are provided free by nature and create supercritical conditions deep within the wellbore. In addition, the deep wellbore acts as a pressure vessel, providing free compression and thermal insulation. These combined effects greatly reduce the process energy input requirements for methane’s reformation to hydrogen.
  • Site integration: With feedstock (methane), equipment and disposal point all located at source, the wellbore process significantly reduces infrastructure and logistics demands.

Inside the Metharc Tool

Our patents cover wellbore methods for the gasification of methane (natural gas and bio-gas) and hydrogen separation, and includes at-source, downhole CCS, as shown in the process flow diagrams below. The individual technologies used are mature and proven elsewhere in industry, significantly reducing the technology risk associated with the Metharc tool development.
1

Pre-heat Stage

Electricity is supplied from surface to kick-off the methane reformation (gasification) process. Pre-heat is achieved from the heat exchange during the counter flow of the production and injection fluids.

2

Methane Gasification Stage

During methane reformation (gasification), simultaneous endothermic and exothermic reactions occur, which are influenced by the reservoir fluid’s composition, properties and the controlled air and water volumes injection from the surface. The deep wellbore’s naturally elevated pressure and temperature create a supercritical environment which increases the energy efficiency of the reformation process.

3

Hydrogen Separation Stage

In the Electrochemical Hydrogen Separation (EHS) stage an electrochemical sieving process is used to separate hydrogen from the CO2 and other waste products to deliver hydrogen at high pressure and temperature into an isolated chamber for independent flow to surface.  Learn more →

4

Energy Recovery Stage

Once the reformation reactions have been established, electricity for the methane reformation and hydrogen separation processes will be generated downhole within the energy recovery unit. This further improves the process efficiency with the added potential for the export of excess electricity to surface.

5

Carbon Sequestration

The reformation (gasification) generated CO2 and water flow from the tool as a waste stream and are immediately re-injected into a suitable geological formation. This eliminates the need for the surface capture of this same carbon.

6

3rd Party Sequestration

The tool can be optionally configured to receive and process externally sourced CO2 injected from surface for additional carbon capture and storage (CCS) volumes, providing another valuable revenue stream.

Inside the Metharc Tool

Our patents cover wellbore methods for the gasification of methane (natural gas and bio-gas) and hydrogen separation, and includes at-source, downhole CCS, as shown in the process flow diagrams below. The individual technologies used are mature and proven elsewhere in industry, significantly reducing the technology risk associated with the Metharc tool development.
1

Pre-heat Stage

Electricity is supplied from surface to kick-off the methane reformation (gasification) process. Pre-heat is achieved from the heat exchange during the counter flow of the production and injection fluids.

2

Methane Gasification Stage

During methane reformation (gasification), simultaneous endothermic and exothermic reactions occur, which are influenced by the reservoir fluid’s composition, properties and the controlled air and water volumes injection from the surface. The deep wellbore’s naturally elevated pressure and temperature create a supercritical environment which increases the energy efficiency of the reformation process.

3

Hydrogen Separation Stage

In the Electrochemical Hydrogen Separation (EHS) stage an electrochemical sieving process is used to separate hydrogen from the CO2 and other waste products to deliver hydrogen at high pressure and temperature into an isolated chamber for independent flow to surface.  Learn more →

4

Energy Recovery Stage

Once the reformation reactions have been established, electricity for the methane reformation and hydrogen separation processes will be generated downhole within the energy recovery unit. This further improves the process efficiency with the added potential for the export of excess electricity to surface.

5

Carbon Sequestration

The reformation (gasification) generated CO2 and water flow from the tool as a waste stream and are immediately re-injected into a suitable geological formation. This eliminates the need for the surface capture of this same carbon.

6

3rd Party Sequestration

The tool can be optionally configured to receive and process externally sourced CO2 injected from surface for additional carbon capture and storage (CCS) volumes, providing another valuable revenue stream.

Natural Gas Application

See a side by side comparison of a conventional natural gas well and a Metharc enhanced hydrogen producer, and learn about the safety and heat transfer benefits of concentric tubing.

View illustrations

Biogas-Geothermal Application

Learn more about how the Metharc technology can be used in geothermal and biogas applications, producing low-carbon hydrogen from biogas while simultaneously enhancing geothermal power efficiencies.

View illustrations

Latest News

25Nov 25

Der Geothermiekongress 2025

The German Geothermal Conference 2025. Metharc presented our Geothermal-Biogas coupling solution at The German Geothermal Conference 2025 (18th to 20th Nov in Frankfurt). Not surprisingly, as the biggest annual Geothermal…

Read more
18Sep 25

DI Green Gas Days 2025

Metharc presented our solution for the future of Biogas at the Green Gas Days 2025 Conference (16th & 17th Sept in Fredericia, Denmark). This conference was highly attended, with 46…

Read more
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